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Sunday, January 23, 2011
Japan, home to the most technologically advanced culture, has  several of the largest automotive manufacturers in the world. High  standards of quality control, reliability, affordability and efficient  engineering have led Japanese manufacturers to be a dominate force in  the global automotive market. In this article, a comparison will be made  between Japan's modern engine-design methodology to use  smaller-capacity, high revving, turbo charged engines, and that of  America's tradition of using large-capacity, low-revving, naturally  aspirated engines. Japan's most technologically advanced performance  engine, the 2JZ-GTE, will be compared against America's newest high  performance engine, the LS2. The 2JZ-GTE engine manufactured by Toyota  is a 3 litre (2997 cc), dual overhead cams, inline 6 cylinder powered by  two sequential turbos and found in the Supra. Manufactured by General  Motors, the LS2 is a 6 litre (5967 cc), 8 cylinder (v-configuration)  pushrod engine found in the Corvette.
When comparing performance  engines, the main thing that matters is the amount of power and torque  the engine produces, right? Err...well yes, and no. There are many  factors to consider when comparing engines. However, first, let's take a  side-by-side comparison of the power and torque figures for each  engine. General Motors' LS2 puts out an impressive 400 horsepower at  6000rpm, and 530nm of torque at 4400rpm. Toyota's 2JZ-GTE makes a modest  320 horsepower at 5600rpm, and 440nm of torque at 3600rpm. From  inspection of these figures, it looks like we have a clear winner. The  LS2 makes more power and more torque, so why do I believe the 2JZ-GTE is  a superior performance engine? An important factor rests on the size of  the engine, the LS2 is exactly double the size of the 2JZ-GTE, yet the  power and torque figures are not even 25% greater. Why the high level of  inefficiency?
The problem with the LS2 is that the engine  possesses several fundamental design flaws and relies on outdated  technology. The LS2 is of a pushrod design, technically speaking, this  means it is a type of piston engine that places the camshaft below the  pistons and uses pushrods to actuate lifters or tappets above the  cylinder head to actuate the valves. Pushrod engines are an old  technology, which have largely been replaced by overhead cam designs in  Europe and Japan.
Pushrod design is plagued with several problems.  Firstly, pushrod engines suffer from a limited capacity to rev compared  to overhead cam designs. This is due to their larger rotational mass,  susceptibility to valve "float", and a tendency for the pushrods  themselves to flex or snap at high rpm. The LS2's redline is at 6500rpm,  compared to the 2JZ-GTE's higher 7200rpm redline. Secondly, pushrod  engines have limited valve flexibility. Most pushrod engines only have  two valves per cylinder (such as the LS2). Overhead cam engines,  however, often use three, four or even five valves per cylinder to  achieve greater efficiency and power. The 2JZ-GTE has four valves per  cylinder, making a total of 24 valves for the engine. The LS2, with its  two valves per cylinder, has a total of 16 valves for the engine.
In  the form of twin sequential turbo chargers perhaps the biggest  innovative feature of the 2JZ-GTE compared to the LS2 is its use of  forced induction. Due to the 2JZ-GTE having a low compression ratio, it  allows turbo chargers to be run. A turbo charger is a device that  compresses the air flowing into the engine. The advantage of compressing  the air is that it lets the engine squeeze more air into a cylinder,  and more air means that more fuel can be added. Therefore, you get more  power from each explosion in each cylinder. Turbo charging is perhaps  the most efficient way to get power out of an engine - both small and  large.
By using turbo chargers on smaller capacity engines Japan  has been able to create extremely light, high-revving engines that are  easily modified and have excellent fuel economy. Simple modifications on  turbo cars allow for huge performance gains, especially in comparison  to naturally aspirated engines. As an example, the 2JZ-GTE with an  aftermarket exhaust, front mount intercooler and running a higher boost  setting puts out significantly more power than the LS2. If one spends  more money, the gains can be enormous. To extract power from a naturally  aspirated engine is significantly more work. Firstly, if you are  chasing big power, you really need to open the engine and do internal  modifications for extra power, unlike a turbo engine that can be  modified effortlessly, without opening up the engine. Power is often  extracted from naturally aspirated engines by modifying the camshafts  and doing work to the head of the engine. These modifications are both  expensive and significantly alter the 'street friendliness' of your car.  That is, produce a rough idle, have a tendency to stall and poor fuel  economy.
With all the praise I have been giving the 2JZ-GTE it may  seem that the LS2 engine is a poor performance engine. This is  certainly not the case, one only needs to look at the stock power  figures to realise that straight out of the car dealership this engine  is seriously fast, with neck-snapping torque. Its design may be  old-fashioned and its fuel economy poor but there is no doubt about it.  If you are after the V8 rumble many Australians long after, then you  will definitely be happy with the LS2. The LS2 is very 'street friendly'  with 90% of its torque available just off idle. This equates to  effortless towing, overtaking and a pure adrenalin rush every time you  tap the throttle. Furthermore, the LS2 does have some advantages over  the more advanced 2JZ-GTE engine. The LS2 is a far less complex engine,  and as such, when something goes wrong it is much easier to identify the  cause and solve the problem. More so, because the LS2 is naturally  aspirated (unlike the 2JZ-GTE) there is far less stress placed on the  internal components of the engine and thus, you would expect a longer  engine life than the 2JZ-GTE.
Currently with fuel prices reaching  an all time high, it is important to make sure your engine has the  optimum balance between performance and fuel economy. Yet again the  2JZ-GTE outperforms the LS2. This is due to the capacity of the engine,  with the Toyota being 3 litres and the GM engine being 6 litres in  capacity. With exactly twice the displacement, unsurprisingly the LS2  uses more petrol. However, this is not by any means saying the 2JZ-GTE  has good fuel economy. Unfortunately, power does come at a cost and both  engines discussed are not economical.
The 2JZ-GTE has numerous  features of intelligent design, which contribute to its strength and  robustness as a motor. Two of its most advanced features are the use of  sequential turbos and VVT. VVT stands for Variable Valve Timing and it  is an advanced technology in overhead cam engines where, a mechanical  device is used to swap over between a 'small' cam for low and medium  revs and a 'big' cam for high revs. This allows good drivability at low  revs and excellent high-powered acceleration at high revs. However, the  2JZ-GTE's prime feat of engineering is its use of sequential turbos.  Having twin turbo chargers allows a small primary turbocharger to spool  up early and give excellent boost response at low revs and then a  secondary turbocharger to be phased in further up in the rev range for  incredible top-end power. By having this setup, it allowed Toyota to  create an engine with phenomenal response anywhere in the rev range and  also leave the way open for serious modification potential.
To  conclude, size definitely does not matter as far as performance car  engines are concerned. Japanese performance engines are using new  technologies such as turbo charging and VVT to obtain phenomenal power  and torque figures similar to that of engines double their size. The  2JZ-GTE from a technical and engineering design perspective is far  superior in every aspect than the outdated technology featured in the  LS2.

















